Module 1: Introduction to warehousing
Objectives of warehousing
The modern warehouse
The warehousing cycle
Problems and challenges in warehousing
Warehousing and inventory costs
Customer service in storage
Minimizing Errors
Role & Responsibilities Of Warehouse Personals
Warehouse Personals Qualities
Module 2: Inventory classification and record accuracy
Types of inventory
Overview Of Inventory Type
Classification Of Inventory ABC, XYZ, HML, VED, SDE, FSN
Safety Stock
ROP (Reorder Point)
EOQ, JIT, MOQ
Inventory record accuracy
Reasons for poor accuracy
Periodic and cycle counting
Systems and methodology of counting
Knowing what is inside the warehouse
Knowing how much is inside the warehouse
Module 3: Warehouse Facilities & Layout Planning
Choosing The Right Layout Method
Storage Capacity Planning And Space Utilization
5s Implementation For Housekeeping
Location Control And System
Location Coding Method/Storage Method
Types of storage systems
Fixed versus random location
Module 4: Storage and material handling systems
The Main Functions (Receiving, Storage, Picking, Issuing, ETC)
Storage utilization and organization
Type Of Material Handling System In Market
Material handling equipment
Material handling equipment checklist
Improving the receiving/issuing material operations
Packaging And Method Of Handling
The Automated MHE
Inspection of materials
Techniques adopted during the emergency issues
Procedure used for materials that are issued on loan basis
DR Distribution
Handling of materials used under discrepancy
Control tools
Scrap materials
Storing the motors
Storing the industrial gases
Module 5: Stock Control
Common Causes Of Inaccurate Records
Stock Level Setting
Stock Record Mechanism RFID, VOP, And Stock Discrepancies
Stock Take & Cycle Counting
FIFI LIFO
Shelf Life Control
Reason for the balance in inventory
Rectification of shortage
Replacement of items in stock
Creating the database for the transactional tasks
Leading the store-keeping and packages of inventory control
Distribution of MRP
Module 6: Safety in the warehouse
Good housekeeping inside the warehouse
Identifying safety hazards
Unsafe acts and conditions
Causes of damage
Planning for safety
The Important Of Security
Security Policies, Custody Of Key And Entry Control
Understanding Marking & Labelling Of Stock
Warning Sign & Notice
Fire Precautions
Personal Protective Gear/Equipment
Common Causes Of Accidents In Warehouse/Store
Module 7: Methods and Equipment
Selecting Fork Lift Trucks
Selecting Racking
Warehouse Structures
Loading Bays
Implications for Warehouse Layouts
Operational Timings and Planning